Trusted Crimping Wire Manufacturer
– Custom Terminated Cable Solutions
Linkwings is a professional Crimping Wire Manufacturer, specializing in crimping wires and terminals of various sizes for automotive, medical, industrial control, consumer electronics and other industries. Linkwings supports customized drawings, small batch sampling and fast delivery.
Types of Crimping Wires
- One-end crimping wire: one end crimped terminal, one end open wire, commonly used in PCB or wire harness wiring.
- Double-end wire: two ends with terminals, can be connected to both ends of the device or pin header or female h.
- Crimped Ribbon Cable: multi-core side-by-side wire with IDC or other connector crimp.
- Crimp + Solder: one end crimped, one end soldered, for circuit boards, plugs, connectors, etc..
- Waterproof Terminated Cable: Crimped with waterproof terminals/jacket, suitable for outdoor equipment.
Custom Crimping Wires for your business
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Custom Crimping Wires from Crimping Wire Manufacturer
As a professional crimp wire manufacturer, Linkwings provides comprehensive customized crimp wire solutions. We support one-stop service from drawing design and wire selection to terminal crimping, label identification and encapsulation protection. Whether it is a single-ended crimp, double-ended crimp, or a composite structure with heat-shrink tubing, sheathing, or soldering, we have the flexibility to configure our products to meet your specific application needs.
Our crimping wires products strictly follow the IPC/WHMA-A-620 standard. The wires and terminals are available in original brands or cost-effective compatible alternative models, and are equipped with quality control processes such as tension testing, electrical testing, and crimp cross-section analysis to ensure that each wire has excellent electrical performance and mechanical strength.Linkwings provides a stable and reliable foundation for your electrical connection system with professional manufacturing and flexible delivery.
what are crimping wires?
Crimping Wires are wires that are processed at one or both ends through the terminal crimping process and are widely used in various electrical connection scenarios. It firmly connects metal terminals to wires without soldering. The wire is crimped into the terminal by special crimping equipment to form a stable, electrically conductive, tensile mechanical and electrical connection.The components of Crimping Wires generally include:
- Conductor body: single-core or multi-core copper wire, with insulation jacket.
- Crimp terminals: e.g. open terminals, closed terminals, flag terminals, ring/fork terminals, etc., adapted to different connectors or wiring methods.
- Additional processes: e.g. heat-shrink tubing protection, sleeve isolation, labeling, soldering, encapsulation, etc.
why use crimping wires?
Crimping Wires are the preferred way to achieve safe, efficient and modular electrical connections. Below are multiple advantages of using Crimping Wires.
- Reliable connection and stable performance
- Efficient assembly and labor saving
- Strong compatibility, supports a wide range of terminals and wire gauges
- Controlled quality, suitable for standardized production
- Easy Maintenance and Replacement
Learn more about Linkwings Crimping Capabilities
As a professional crimping wire manufacturer, Linkwings has a complete crimping process system. As a professional crimping wire manufacturer, Linkwings has a complete crimping process system, which enables us to provide accurate, stable and reliable crimping wires solutions for customers in multiple industries. Not only do we have fully automated and semi-automated crimping capabilities, but we also validate the crimping process and quality control to ensure that each crimp wire meets the high electrical and mechanical performance requirements.
Supported Terminal Types
We support a wide range of brands and forms of terminal crimping to suit a wide range of industries.
| Terminal Type | Application Examples |
|---|---|
| Open-barrel terminals | Common in JST VH/XH series; crimped on insulation and conductor |
| Closed-barrel terminals | Used in Molex, TE, AMP systems for signal and power lines |
| Flag terminals | Side-entry terminals for thermostats, relays, etc. |
| Ring / Fork terminals | For grounding or screw-tightened electrical connections |
| High-current terminals | EV battery lines, thick power cables |
| IDC terminals | For flat ribbon cable, e.g., FC/FPC connectors |
| Waterproof terminals | Equipped with seals for IP67/IP68-rated cables |
Wire Gauge Range
- Crimpable wire diameter range: AWG 28 ~ AWG 8
Suitable for different types of wires such as ultra-fine signal wires, standard control wires, high-current power wires, etc. - Supports multi-stranded wire, solid core wire, shielded wire, coaxial wire and other structures.
Crimping Technology & Equipment
| Crimping Method | Description |
|---|---|
| Fully automatic | Integrated cutting, stripping, crimping for high-volume jobs |
| Semi-automatic | Flexible terminal switching for mid-to-low batch production |
| Manual micro crimping | For small connectors, medical probes, or tiny wires |
| Multi-end crimping | Double-end, T-type, or multi-branch crimped assemblies |
Main equipment includes:
Automatic terminal crimping machines
Digital pull force testers
Crimp height gauges / digital calipers
Cross-section inspection tools (microtome + microscope)
How do we ensure the quality of our crimping wires?
As a professional crimp wire manufacturer, Linkwings always puts crimp quality control at the core of production. We strictly follow the IPC/WHMA-A-620 International Wiring Harness Assembly Standard. Through precise process control and full-process inspection, we ensure that each crimped wire meets the high requirements of our customers and the industry in terms of electrical performance, mechanical strength and appearance standards.
Linkwings always adheres to the quality principle of “stable electrical properties + reliable mechanical connection + standardized appearance”. We ensure that every crimp is not only qualified, but also traceable, verifiable and reliable.
- All crimps are executed according to IPC/WHMA-A-620 standard.
- Tensile test pass rate ≥ 98% (using a tensile tester for batch-by-batch testing)
- Cross Section Test can be provided.
- Terminal crimp height/width precision control ±0.05mm
- 100% conduction test, anti-dumbing tooling to assist positioning
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- Lamp wires, CAN bus, instrument panel wiring harness, OBD inspection wires
- Battery pack connection line, BMS system terminal line, high voltage cable connection line
- Charging pile lead wires, car camera power and signal connections
- PLC control cabinet terminal wire
- Contactor, relay, sensor connection line
- Industrial robot power line and signal line
- Motor feedback encoder line
- Monitor Probe Leads, Sensor Crimp Wires
- Electric bed control system leads
- Surgical equipment internal wiring
- EKG, ultrasound diagnostic equipment connection terminal wire
- Motherboard and interface module connection cable
- Electric fan, rice cooker, water purifier and other small appliances control line
- LED light board power supply line and control line
- Audio/headphone module crimp cable
- 5G base station internal connection cable
- Router, switch board to board crimping line
- GPS module, RF antenna lead wires
- Smart home master control module lead wires
- Photovoltaic Module Connection Cables
- Inverter input and output wires
- Energy storage system wire (DC side)
- Outdoor waterproof power cord crimping
Versatile wire selection
Linkwings has a broad range of crimp material systems that are highly adaptable. Linkwings has a wide range of crimp materials to meet a variety of connectivity needs, from consumer electronics to industrial controls, from medical to automotive. Not only do we offer the best selection of original materials, but we can also optimize the structure and cost for our customers on the basis of guaranteed performance, so that we can achieve a truly “highly reliable, highly compatible and traceable” crimping solution.
- UL certified wire
- PVC Sheathed Wire
- Silicone Wire
- Teflon Wire (FEP/PTFE)
- Braided Shielded Wire
- Highly Flexible Drag Chain Cable
Can you customize crimp wires? What information is required?
Yes, we support 100% customized service. You can provide drawings, physical samples, terminal models, wire specifications, usage scenarios or BOM lists, and our engineers will assist in evaluating the structure and quickly arranging for prototyping and production.
What types of terminal crimping do you support?
We support open terminals, closed terminals, ring/fork terminals, flag terminals, IDC terminals, waterproof terminals, etc., adapting to Molex, JST, TE, AMP, Deutsch and other mainstream connector systems. We can also use compatible terminals or customized mold crimping according to customer requirements.
What wire sizes can you handle?
We support wire gauges ranging from AWG28 to AWG8. Commonly used wires include UL certified wires, PVC wires, silicone wires, Teflon wires, drag chain wires, braided shielded wires and so on. Therefore, our crimping wires meet the needs of different fields such as industrial, automotive, medical and so on.
Will the crimp wires be tension and electrically tested?
All factory crimped wires are 100% conductivity test, and according to the project requirements for tension test, cross-section analysis and other quality verification. Ensure that the crimp strength, conductivity stability and consistency of each wire meets the standard.